New private mould required

Pack 01

Private-mould MOQ · 20,000+ unitsThis illustrated bottle sits outside the existing pack system. A new customer-exclusive private mould and packaging-development programme are required before production.

Private-mould concept · MOQ 20,000+

Private-Mould Protective-Overcap Toilet Gel Bottle 800 ml

A realistic 800 ml customer-exclusive mould concept for toilet-gel projects that include a removable protective hood around the angled dispensing closure. The opaque single-chamber HDPE bottle uses a stable oval base, broad label panel and shallow grip ribs, while a separate injection-moulded overcap provides an additional packaging-development component. Protective overcap describes the intended architecture, not verified leak resistance, child resistance or transit performance. Bottle neck finish, closure and overcap retention, removal force, squeeze and flow behaviour, line handling, transport testing, finished classification and formula-pack compatibility must be engineered and validated for the final project. Separate bottle and overcap tooling, prototypes, filling trials, engineering validation and tooling fees are required, with a typical MOQ of 20,000+ units; the image is illustrative and does not represent stock packaging.

Private-mould concept

This image is an EPHYON design concept, not an existing stock bottle. A new customer-exclusive mould, engineering validation and separate tooling scope are required before production.

Discussion points

01Removable closure overcap included as a packaging-development objective

02Conventional single-chamber HDPE bottle suited to extrusion blow-mould development

03Stable oval base, broad label panel and separate injection-moulded overcap

04Customer-exclusive tooling, retention testing, line trials and finished-pack validation required

Reference packNew 800 ml single-chamber HDPE mould · angled neck and separate snap-fit protective overcap

Commercial termsConfirmed after brief

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The other packaging route

Prefer to avoid new bottle tooling?

See the related existing production-system pack route with a typical MOQ of 1,000–3,000.

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